Abstract The effects of α‐amylase treatment on physical properties, acceptability to mothers, and cost of roasted and extruded maize–beans–groundnuts–bambaranuts complementary porridge recipes were assessed prior to their industrial production. Storage stability of the extruded α‐amylase‐treated fortified blend was assessed at 2 weeks and 6 months by sensory evaluation, peroxide value, water activity and microbiological load. The use of α‐amylase at 0.04% w/w enhanced porridge acceptability and resulted in 88% and 122% increase in flour concentration for roasted and extrusion‐cooked porridge flour, respectively, while maintaining porridge viscosity at 1000‐fold lower than that of traditionally used porridges. The extrusion cooked blend was stable for 6 months. α‐Amylase application increased the unit cost of the developed blend by only 1.4%. The total cost was less than US $ 2 kg−1, half the minimum price of commercially available complementary foods. Further work on marketing and the efficacy of this inexpensive food on growth of infants is warranted. Copyright © 2007 Society of Chemical Industry